WE take on a proactive and systematic approach in designing and manufacturing emergency ballast and drivers for fluorescent and LED lights of various makes. Check our process below.
The raw materials that we mainly use in the manufacture of emergency ballast are electronics parts, battery packs, metal case, PC cover as well as various accessories which are outsourced from suppliers.
Sanforce’s experienced engineering team designs the parameter and PCB layout for LED emergency driver based on each customer’s unique specifications. Each LED emergency driver printed circuit board will be examined closely by our machine. And only if tested ok, then it will be delivered to next machine for SMT patch processing.
The other bigger components such as electrolytic capacitors, diode and inductors are needed to be plugged-in manually.
Once all of electronics is ready on PCB board, our engineers test whether the parameters meet the original design done by testing machine.
All of the emergency drivers need to be put on the aging shelf for at least 8 hours to proceed with the aging test. Once finished, the first round of auto-testing is done by machine. Any defected module will be picked up and repaired.
The raw materials that we mainly use in the manufacture of emergency ballast are electronics parts, battery packs, metal case, PC cover as well as various accessories which are outsourced from suppliers.
After wiring, simulation testing with LED lamp is conducted. This is done in order to know the working of the emergency ballasts at the time of its operation.
After the previous step, all of the components of emergency conversion kits are assembled and installed. All of the spare parts are installed into outer box, if required by the customer.
We perform the final test to ensure the full functionality of our products. Various aspects of the product are checked to make sure that they are as per the requirement of the customers.